Our Equipments
Our factory is specialized in Nickel super alloy, including high temperature alloys, corrosion resistant alloy, precision alloy, and other special alloy and its products development and production. The whole production line covers the vacuum induction melting, medium frequency induction melting, electro-slag remelting, forging processing, Pipe fitting production，heat treatment and machining.
2TONS VACUUM INDUCTION SMELTING FURNACE
| Name | 2t vacuum induction smelting furnace |
| Use material | pure metal material and self-use high-grade block return material |
| Features | Smelting and pouring under vacuum, without secondary pollution such as slagging, applicable to smelting of military high-end products such as high-temperature alloy, precision alloy, aviation high-strength steel. |
| Nominal capacity | 2000kg |
| Vacuum unit capacity | Mechanical pump, Roots pump and booster pump form a three-stage exhaust system, with a total exhaust capacity of 25000 L/s |
| Typical working vacuum | 1~10Pa |
| Pouring ingot type | OD260（max.650kg）、OD360（max.1000kg）、OD430（max.2000kg） |
| Design capacity | 12000W |
1TON & 3TONS ELECTROSLAG REMELTING FURNACE
| Name | 1 ton and 3 tons electroslag remelting furnace |
| Use material | Induction electrode, electric furnace electrode, forged electrode, consumable electrode, etc |
| Features | Melt and solidify at the same time, improve the inclusion and crystal structure of the ingot, and purify the molten steel twice.Secondary remelting equipment is essential for smelting military products |
| Nominal capacity | 1000kg, 3000kg |
| Pouring ingot type | OD360mm（max.900kg，OD420mm （max.1200kg）、 OD460mm〈max.1800kg）、OD500mm （max.2300kg）OD550mm （max.3000kg） |
| Design capacity | 900 ton/year for 1ton ESR 1800 tons/year for 3tons ESR |
3TONS VACUUM DEGASSING FURNACE
| Name | 3t vacuum degassing furnace |
| Use material | Metallic materials, various types of returned materials and alloys |
| Features | Smelting and pouring in the atmosphere. It needs slagging, can be closed for air extraction, and partially replace the vacuum induction furnace. It is applicable to the production of special steel, corrosion-resistant alloy, high-strength structural steel and other products, and can realize the degassing and carbon blowing of molten steel under vacuum. |
| Nominal capacity | 3000kg |
| Pouring ingot type | OD280mm（max.700kg）, OD310mm （max.1000kg）,OD 360mm(max.1100kg）,OD450mm（max.2500kg） |
| Design capacity | 1500 tons/year |
| Name | 6t vacuum degassing furnace
（ALD or Consarc） |
| Features | The smelting and pouring chambers are independent, realizing continuous production without breaking the vacuum, with advanced power supply and vacuum system.
With electromagnetic mixing and gas backfilling functions, Two matching smelting crucibles can be switched at will. The vacuum degree of refining can reach below 0.5Pa, and the oxygen content of the produced superalloy can reach below 5ppm. It is a necessary high-end primary melting equipment in triple melting. |
| Nominal capacity
|
6000kg |
| Pouring ingot type | OD290mm（max1000kg）,OD360mm （max2000kg
OD430mm｛max300kg),OD 510mm（max6000kg） |
| Design capacity
|
3000 tons/year |
6TONS GAS SHIELDED ELECTROSLAG FURNACE
| Name | 6t gas-shielded electroslag furnace(ALD or Consarc） |
| Features | Relatively sealed smelting furnace, the molten pool is isolated from the air through chlorine filling, and constant melting speed control is achieved by using precision weighing system and servo motor. Cooling system with independent circulation.Suitable for producing aviation superalloys with low segregation, low gas and low impurity. It is an essential high-end secondary refining equipment in triple smelting. |
| Nominal capacity | 6000kg |
| Pouring ingot type | OD400mm(max.1000kg),OD430mm （max.2000kg）、 OD510mm（max.3000kg),OD 600mm（max.6000kg） |
| Design capacity | 2000 tons/year |
| Name | 6 tons vacuum consumable furnace（ALDor Consarc） |
| Features | The high vacuum smelting furnace has a smelting vacuum of 0.1 MPa. The precise weighing system and servo motor are used to realize droplet control. Water cooling system with independent circulation.Suitable for producing aviation superalloys with low segregation, low gas and low impurity. It is an essential high-end secondary refining equipment in triple smelting. |
| Nominal capacity | 6000kg |
| Pouring ingot type | OD400mm(max.1000kg),OD423mm (max.2000kg), OD508mm(max.3000kg),OD660mm（max.6000kg） |
| Design capacity | 2000 tons/year |
6T ELECTROHYDRAULIC HAMMER FORGING MACHINE
| Name | 6tons Electrohydraulic hammer forging machine |
| Features | The material is impacted by the potential energy generated by the free fall of the anvil. The striking ability and frequency can be adjusted freely. The striking frequency is high and the crushing effect on the material surface is good,Suitable for heating workers of medium and small size materials. |
| Beat frequency | 150 times/min. |
| Applicable Spec. | It is applicable to the cogging and forming of forging products below 2 tons. |
| Design capacity | 2000 tons/year |
FORGED NATURAL GAS HEATING FURNACE
| Name | Forged natural gas heating furnace |
| Features |
Low energy consumption, high heating efficiency, and the upper limit of heating temperature is up to 1300 ° C, which is suitable for the opening and forming of materials. The temperature control accuracy can reach ± 15 ° C. |
| Firepot size |
Width*length*height：2500x3500x1700mm |
| Spout No. | 4pcs |
| Max. Capacity | 15tons |
| Applicable Spec. | It is suitable for heating materials with unit weight less than 3 tons and length less than 3 meters. |
| Design capacity | 4500 tons/year |
5000TONS FAST FORGING MACHINE
| Name | 5000tons fast forging machine |
| Features | Combined with the characteristics of fast response of the electro-hydraulic hammer and high pressure of the hydraulic press, the number of blows per minute can be achieved through the fast solenoid valve drive, and the travel speed can reach more than 100 mm/s. The fast hydraulic press controls the reduction and stroke of the movable crossbeam through the computer, and also operates the hydraulic press and the operating vehicle as a vehicle interlocking operation. The forging process control has been developed, and the dimensional accuracy of the produced blank can reach ± 1~2mm. |
| Beat frequency | 80~120 times/min. |
| Applicable Spec. | It is applicable to blank opening and forming of forging products below 20 tons. |
| Design capacity | 10000 tons/year |
| Name | Forging resistance heating furnace |
| Features | The material is not easy to oxidize when heated. The effective range of heating temperature is 700~1200 ° C. It is suitable for precision forming and forging of superalloys,The temperature control precision reaches ± 10 ° C, which conforms to AMS2750 American Aerospace Standard. |
| Firepot size | Width*length*height：2600x2600x1100mm |
| Resistance wire arrangement | 5 sides |
| Max. Capacity | 8 tons |
| Applicable Spec. | It is suitable for heating materials with unit weight less than 5 tons and length less than 2.5 meters. |
| Design capacity | 3000 tons/year |
